Active Development

Exoskeleton Rehabilitation Arm

A force-feedback upper-limb exoskeleton designed for post-stroke rehabilitation. Uses real-time biomechanical modeling and adaptive resistance to guide patients through recovery exercises.

Started
January 2025
Target
July 2025
Status
Phase 3 of 5
Overall
58% Done
🦿

Real-time force feedback exoskeleton for upper-limb motor rehabilitation

ROS2 SolidWorks Force Sensors
Overall Completion 58%
βœ“
Phase 1 β€” Research & Requirements
Literature review, clinical requirements gathering, initial biomechanical model
Jan 2025
βœ“
Phase 2 β€” Mechanical Design
SolidWorks CAD, FEA on frame, kinematic simulation, BOM finalized
Feb 2025
⚑
Phase 3 β€” Electronics & Firmware
PCB layout, motor driver integration, IMU calibration, force sensor conditioning
Mar–Apr 2025
4
Phase 4 β€” ROS2 Integration & Control
ROS2 nodes, adaptive impedance control loop, real-time trajectory planning
May 2025
5
Phase 5 β€” Testing & Clinical Trials
User trials with physiotherapy department, safety validation, final documentation
Jun–Jul 2025

Recent Updates

Apr 18
Build

Motor Driver PCB v1.2 β€” Assembled & Tested

Custom 4-channel brushless motor driver board assembled. All channels tested at rated load. DRV8301 current sensing calibrated β€” reading Β±2% of actual.

Apr 12
Fix

IMU Drift Issue β€” Resolved with Kalman Filter

MPU6050 was showing 4Β°/min drift in yaw. Implemented complementary filter first, then upgraded to a full Kalman filter β€” now stable at <0.3Β°/min.

Apr 5
Design

Exo Frame β€” v3 Print Complete

3rd iteration of forearm brace printed in PETG. Revised cable routing channels, added ergonomic padding cutouts. Fit-testing with 5 subjects showed improved comfort over v2.

Mar 28
Test

Force Sensor Array β€” Calibration Complete

6x FlexiForce sensors calibrated across full torque range. Linearity within 3% across 0–50 Nm. Multiplexer integration and I2C pipeline working at 200Hz.

Mar 15
Design

Biomechanical Model Validated in MATLAB

5-segment upper limb model with inverse kinematics validated against published clinical datasets. Joint torque predictions within 8% of measured values.